PC mortar

PC mortars (PC = Polymer Concrete) are understood to be products, which consist of mineral aggregates and reaction resins. Compaed to PCC mortars (PCC = Polymer Cement Concrete), in which cement acts as a bonding agent and the polymer plastic additives only cause property improvement, plastic components are the only binding material in PC mortars.

Mortars, which belong to the HYDROPOX group are 2-component systems with different grain sizes using epoxy resin as a bonding agent. Differentiation is made between the types G = coarse, F = fine and SF = superfine depending on the largest grain size in the aggregate used.

In contrast to conventional PC mortars, which are used in large quantities in road construction for the profiling of road bases, bridge structures etc, HYDROPOX mortars can also be used on moist as well as wet surfaces due to their special bonding agent formulation.

Fast reacting system available
Also available as rigid or flexible compound
Specific properties and colors taylor-made under request

Recommended systems

Primer

For application also on moist substrates

HYDROPOX EPG

2-component reaction resin based on epoxy for priming concrete surfaces

HYDROPOX FLEX EPG

Flexible 2-component reaction resin based on epoxy

Flexible EP resin for crack formation jeopardized areas

HYDROPOX EPG LV

Very low viscous EP resin for: for imbuing, filling and injection of cracks

Very low viscous for imbuing, filling and priming

PC mortar

Easy to mix
Very high compressive strength

HYDROPOX G

PC coarse mortar based on epoxy resin

max. grain size: 1.2mm
for reprofiling concrete

HYDROPOX F

PC fine mortar based on epoxy resin

max. grain size: 0.7mm
for reprofiling concrete

HYDROPOX SF

PC superfine mortar based on epoxy resin

max. grain size: 0.3mm
for reprofiling concrete

HYDROPOX FLEX F

Flexible PC fine mortar based on epoxy resin

max. grain size: 0.7mm
For bridges or other dynamically burdened places

PC fine concrete filler

Without use of primer

HYDROPOX C

2-component universal adhesive based on Epoxy

Also useful for humid or wet surfaces

Use

For processing of HYDROPOX mortars the concrete surface has to be primed with HYDROPOX EPG or HYDROPOX FLEX EPG. The mortars are applied “fresh-in-fresh” onto the primer.

HYDROPOX mortars are supplied in combined pails, which contain already A and B component in the right proportion. For mixing of the material, the liquid B-component has to be emptied fully into the solid A-component and stirred thoroughly resulting in a homogenous mixture.